New design of pyrolysis plant for conversion of waste tires into fuel

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waste tires
Waste tires


 
There are different ways to deal with used tires. If not handled properly, it will inevitably lead to certain natural environmental pollution, occupation of land resources, and easy breeding of mosquito-borne diseases, which will seriously deteriorate the natural environment and may cause fire and threaten people's lives and property security. What is the new design of pyrolysis plant for conversion of waste tires into fuel for more and more used tires? Today, with the increasing emphasis on environmental protection, the treatment of used tires and not polluting the environment is worthy of advocacy and research.

waste tire pyrolysis plant
New design of pyrolysis plant for conversion of waste tires into fuel


 
The specific treatment process about new design of pyrolysis plant for conversion of waste tires into fuel is as follows:


waste tire pyrolysis plant working process
Waste tire pyrolysis plant working process

1. The waste tire is sent to the reaction kettle through the automatic feeder device; or the waste steel wire in the waste tire is extracted by the wire drawing machine, and then the waste tire is processed into a 3-5 cmm tire piece by the tire crusher, and is sent into reator.
2. The reactor is heat treated, and after the temperature reaches 280 degrees, the oil and gas are cracked.
3. The oil and gas enters the condensing system and is liquefied into heavy oil and falls into the oil tank.
4. Deodorize and deodorize the heavy oil in the tank, and finally get fuel.
5. The carbon black produced during the combustion process is sucked up by the newly designed carbon black air transport system. Moreover, this system is more labor-saving, labor-saving and saves investment land area than the previous carbon black slagging system.


waste tire pyrolysis plant final products
Waste tire pyrolysis plant final products


 
Through this new design of pyrolysis plant for conversion of waste tires into fuel  process, we are able to get 45-50% fuel oil, 30% carbon black, 15% waste steel wire, 5% flammable gas. Tire cracking oil is a valuable product that can be directly used as fuel for combustion in plants such as hydropower plants and steel plants.

Carbon black usage
Carbon black application

 
The solid product is mainly carbon black, which can be burned by pressure ball and can also be used as an additive for various fuels. In addition, there are steel wires, which can be recycled as steel materials. The utilization rate of waste tires is 100%, and the cracking rate is >99%.


As the new design of pyrolysis plant for conversion of waste tires into fuel, what is its new concrete manifestation? Mainly reflected in the following aspects:



A. Wind conveying carbon black discharge system

carbon black system updated
Carbon black discharge system updated

1. The traditional carbon black hoist needs to wait until the temperature of the reactor drops to about 100 degrees to start working. It takes 4-5 hours to wait for the temperature to drop. The latest wind conveying carbon black discharge system can start slagging at around 200 degrees, saving time.

2. The equipment is simple, only need one conveying pipe and one fan, saving floor space and reducing investment cost.

3. The carbon black emissions are relatively concentrated, which is convenient for post-packing and transportation.

4. Post-maintenance is simple.

5. The first manufacturer in China, quickly seize the market opportunity. The earlier the investment, the faster the income.

B.
Horizontal reactor design update

new design reactor
New design horizontal reactor and vertical reactor compare
 
1. The traditional reactor is a vertical design, the heat is not uniform, the bottom is easy to burn through; the new horizontal reactor uses 16mm standard boiler plate steel, which not only ensures uniform heat, but also has pressure-resistant heads at both ends. It can withstand pressure and high temperature.

2. The vertical reactor has a slow cracking speed. Dongying's newly designed horizontal refinery reactor uses a 360-degree rotating structure, and the cracking speed of waste plastics is fast.

3. The vertical refiner is inconvenient to operate, the amount of labor is large, the material level is high, and the obtained product needs to use a crane. The horizontal reaction kettle can feed the raw materials into the reaction vessel through an automatic pushing device, and the operation is simple.

4. Since the vertical reactor is heated without the horizontal reactor being uniform, the oil and gas cracked are different. Therefore, the newly designed horizontal reactor can guarantee a higher oil yield.



C:About the treatment of exhaust gas

The tail gas generated by the traditional reactor is directly discharged into the air, which is extremely harmful to the environment. In the new design of pyrolysis plant for conversion of waste tires into fuel, part of the exhaust gas generated will be recycled by the equipment for the heating fuel used in the reactor; another part of the exhaust gas that cannot be recovered will be filtered by the desulfurization and deodorization tower system, and after filtration, the exhaust gas will be no-harmful to the human body. Substance. The filtered exhaust gas is re-discharged without any pollution to the air.




The latest waste tires pyrolysis plant is especially suitable for large-scale waste tire pyrolysis plants factory. At present, we have cooperated with domestic and foreign customers to have examples of the latest used old tires pyrolysis plant. The new design of pyrolysis plant for conversion of waste tires into fuel is characterized by a larger scale and a higher return on investment. A customer in Mexico previously purchased 10 sets of waste tires pyrolysis plant from us.Here is the photos the 10 sets pyrolysis plant installed in his country for your reference!

10sets pyrolysis plant
10 sets pyrolysis plant was installed in Moxico


 
The customer used the wind conveying carbon black discharge system, and the customer feedback was very good.

Moxcio wind conveying carbon black discharge system
Moxcio customer  wind conveying carbon black discharge system


 
New design of pyrolysis plant for conversion of waste tires into fuel, and thermal cracking of used tires is the latest development direction. At the same time, the waste tires pyrolysis plant developed and manufactured by Henan DOING is an environmentally friendly equipment. During the process, there is no black smoke exhausted, and there is no taste near the factory. It is well deserved that environmentally-friendly waste tire refining equipment can be described. For more information on the return on investment of the new design of pyrolysis plant for conversion of waste tires into fuel, please contact us.





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